Housing Inspection Machine

It is a kind of online automatic bonding equipment that puts connector, IGBT module, network port, terminal rivets and other precision devices on PCB.Widely used in communication, rail transit, energy module, automotive electronics and other precision compaction field.

1.Machine size (reference only)

2.The main body is H-shaped structure, it has strong mechanical stability and fastness.

3.Rotatable platform
1)With the platform in a vertical position:
The 3D camera detection range and the barcode reader recognition range are: minimum 40mm and maximum 200mm from the center of the flip.

2)With the flip platform in a horizontal position:
The 3D camera detection range and the barcode reader recognition range are: distance from the flip platform min 55mm and max 165mm.

4.Product Testing Requirements:
Customers need to provide the products to be tested to confirm whether the equipment can detect and read the codes.
1. Product dimensions ≤ 400*400*H100mm;
2. The left and right sides and back of the product cannot be inspected or read;
3.Customers need to customize a fixture to hold the product in place. The fixture weight ≤ 5kg;
4. When the product is placed in the fixture, the overall dimensions (fixture + product) must be ≤ 520mm (width) * 400mm (length) * 130mm (height);
5.Product weight ≤ 2kg;
Note: Within the equipment's inspection range, the product's top surface, top side, and bottom side can be inspected in three directions.

5.Product PIN Inspection Requirements:
1)Minimum width of the housing around the product PIN: L1 mm;
2)Measurement depth of the 3D camera: L2 mm;
3)Height difference between the tip of the product PIN and the surrounding housing: L3 mm; L2 = L3 + 2;
(If the PIN rounded corner R is greater than 1 mm, then equation "2" needs to be increased accordingly.) L1 = (L2 * tan30°) * 2
 

6.Product testing diagram

7.Software Interface Introduction
1). Simple and intuitive viewing interface;
2).Direct comparison between standard and defective images for easy identification;
3).Analyze defect distribution and verify information on current defective points;
4).Automatically generate statistical analysis and data reports for real-time monitoring of process information.

8.Quick Programming:
1). Read barcode content. Define test height values for different test pins according to specifications, and generate a definition file for the test program.
2). Import the test definitions into the test software. Different PCBs only require different test content based on the definitions.
3). Generate information, edit MARK coordinates, confirm debug mode, and start automatic testing.

9.Pin setting:
1). Measure pin-to-pin distance, pin height, number of pins, insertion angle within ±1°, and positional deviation (height deviation, angle deviation).
2). Inspect pins for wire bridging, indium powder, and foreign matter.
3) Inspect pad damage, pad detachment, and wire pulling.

10.Software traceability function
1). Display 3D line scan images
2). Production capacity statistics, first-pass yield, NG/PASS status
3). Display result data, such as: target height, XY distance, pin spacing, and judgment result

11.SPC System
Automatically calculate and analyze production quality using data samples.

12.Production Logs,User Management

13.MES Connection
Supports MES connectivity and secondary development, enabling data interaction between devices, servers, and production systems.

1). MES interface types:

2).The content, format, and method of the captured data can be developed and designed according to customer needs.

1. Equipment Function: PIN height and perpendicularity inspection machine.
2. Offline Operation: Adopts offline working mode with manual loading.
3. Multi-axis Coordinated Motion: Equipped with multi-axis coordinated motion and 3D camera.
4. 3D Vision Inspection (Height): 3D vision inspection system to check the consistency of connector PIN height.
5. 3D Vision Inspection (Perpendicularity): 3D vision inspection system to check the consistency of connector PIN perpendicularity.
6. Barcode Reader: Equipped with a barcode reader.
7.This equipment is on-line automatic 3D visual inspection equipment;
8.Adopt industrial computer + board control, complete function, convenient operation control;
9.Non-contact detection of spatial parameters, minimum accuracy 0.01mm;
10.Three-axis servo motor control, flexible control of motion elements;
11.Automatic saving of test data and computer program control of all production control elements;
12.The login account has multi-level permission management capabilities.
13.Equipped with emergency stop, electronic door sensor and other safety protection capabilities;
14.Can support MES system for real-time communication;
15.Have perfect production statistics and product traceability management ability.

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