Products Introduction

Introducing our Offline Automatic Press-fit Machine, a cutting-edge automated solution engineered for high-precision, high-efficiency press-fitting of PCB connectors, IGBT modules, and various electronic components onto printed circuit boards. Designed for standalone offline operation, this machine eliminates the need for manual intervention throughout the entire press-fit process-from workpiece positioning to completion-overcoming the inefficiency of manual operation and the coordination limitations of inline automatic systems. Equipped with advanced servo-driven precision control and closed-loop pressure monitoring, it ensures consistent, flawless component mounting even in high-volume production scenarios. Tailored for large and medium-scale electronics manufacturers, mass production lines, and independent assembly workshops, it features intelligent program storage, easy parameter setup, and robust structural design. Whether you're assembling consumer electronics, industrial control panels, automotive PCBs, or power electronic modules, this offline automatic press-fit machine guarantees reliable electrical connections, optimized production throughput, and reduced labor costs-making it a cornerstone tool for modern PCB manufacturing.

Product features

1.H frame and two vertical metal columns with high compressive strength and hard to deform to ensure high accuracy. Servo motor drive X/Y/Z/R, Precision ball screw transmission,accuracy control displacement and speed. Above can provide high quality guarantee to finish press.

2.Control elements：Multi-logic control system, such as press force, displacement, angle, slope, sampling, speed, and delay time

3.Accuracy of pressure：Fulfill ±1% in full scale, 5% target value, CPK＞1.67, pressure resolution: 1N

4.Upper tooling can be integrated, manual switch function and automatic switch function (option)

5.Real-time monitor pressure, position and speed to avoid excessive force or low force;

6.There are many different work modes and control system to meet different requirement.

7.SPC management, log management, user authority management and program management;

8.Pressure curve software include save automatically pressure curve and analysis pressure curve.

9.PVFS real-time monitoring pressure vs distance change rate to control the press-fit process.

10.Tooling automatically vision counterpoint system.

Advantages of the equipment

- Fully Automated Offline Operation: Standalone offline design, no need for inline integration. With automatic workpiece positioning, servo press and unloading, it achieves zero-manual-intervention press-fit, boosting efficiency (300-30,000 units/day) and reducing human errors for stable quality.

- High-Precision Servo Control: Equipped with high-performance servo motor and precision ball screw, Z-axis accuracy ±0.005mm, press force 0-50kN adjustable. Real-time dynamic adjustment of speed and force adapts to sensitive components, avoiding damage.

- Intelligent Closed-Loop Monitoring: Advanced closed-loop monitoring of pressure and stroke. Automatically pauses, alarms and records faults when parameters deviate, preventing defects. Production data is auto-saved for traceability and quality control.

- Intelligent Program & Flexibility: 12-inch touchscreen supports 200 sets of program storage. Quick program call enables 1-minute product switching. Compatible with various PCB sizes (max. 600×500mm) and components; custom fixtures for non-standard parts.

- Robust Mechanical Structure: Made of high-strength cast iron and aviation aluminum alloy with vibration damping and anti-deformation treatment. Self-lubricating linear guide rails ensure smooth operation. Key components from renowned brands for reliability and low failure rate.

- Comprehensive Safety & Ergonomics: Multiple protections: full-enclosed transparent cover, emergency stop, overload protection, etc. Safety sensor stops machine when cover is opened. Height-adjustable worktable (720-950mm) and multi-language interface for global use.

- Easy Maintenance & Energy-Saving: Modular design for easy component disassembly and replacement. Energy-saving system reduces consumption by 30% in standby. Detachable fixtures and easy-to-clean worktable lower maintenance workload.

Why Choose Our Offline Automatic Press-fit Machine?

In modern PCB mass production, efficiency, precision, and cost control are the core competitiveness of manufacturers. Manual press-fit operations are inefficient and cannot meet the needs of large-volume production; inline automatic systems require huge investment in line transformation and have poor flexibility, making them unsuitable for multi-variety, small-batch production and independent workshop scenarios; traditional semi-automatic machines still rely on manual loading and unloading, which cannot fundamentally reduce labor costs.

Our Offline Automatic Press-fit Machine solves these pain points by integrating fully automated operation, high-precision servo control, and standalone offline design. It can operate independently without relying on other production line equipment, making it suitable for both large-scale mass production and independent workshop operations. The fully automated process reduces labor costs by 80% compared to manual operation, while the high-precision control ensures a product qualification rate of over 99.9%. Whether you are a large electronics manufacturer pursuing mass production efficiency, or a medium-sized enterprise needing flexible production, this machine can meet your diverse needs. In addition, we provide professional pre-sales technical consultation, on-site installation and commissioning, and global after-sales service, ensuring that you can use the machine with confidence.

Application Scenarios

Connector,IGBT (Insulated Gate Bipolar Transistor),Network Port,Vehicle Module,etc.

Finally

Transform your PCB manufacturing efficiency with our Offline Automatic Press-fit Machine. We offer customized solutions based on your specific production needs, including custom fixtures, program customization, and integration with MES systems. Contact us for a personalized quote or add to cart now to take your production to the next level!